Tilting tables
Concrete equipment
What is a tilting table?
Cross-functional tilting table is an industrial complex element for concrete goods production with magnetic timbering. With the help of magnetic equipment and a tilting table, it is possible to produce almost any reinforced concrete products (non-stressed, flat) for the buildings construction, including non-standard constructions.
Tilting tables can be used both in large-scale production plants as well as in small enterprises. External and internal wall panels, beams, columns, piles, elevator shaft products, slabs and any other flat non-standard products, etc. can be produced on them.
Tilting tables can be used both in large-scale production plants as well as in small enterprises. External and internal wall panels, beams, columns, piles, elevator shaft products, slabs and any other flat non-standard products, etc. can be produced on them.
"M-Konstruktor" tilting tables
Structurally, a cross-functional tilting table is a steel mould, which has a T-piece profile as the stiffening core. T-shape cross direction profile connected with stiffening core (welded) reinforces the construction. The hinged frame, on which the table is placed, runs on an axis by means of telescopic cylinders, greatly simplifying the dismantling of the products. Rubber vibration suppressors separate the worktop from the hinged frame.
The accepted deviation of the forming surface from the plane is 2 mm by 3 meters. The bearing capacity of the table is 1000 kg / m2. The surface of the table is made of 10 mm thick high-hardness steel; the surface can be up to 4 m wide, and up to 12 m lengthwise.
If necessary, the concrete equipment (tables) can be assembled into a line of the required length. The configuration of the tilting table can vary depending on the needs of the employer. A hydraulic unit, a trembler, telescopic cylinders, thermal rails, skitrings, safety chains, a control cabinet and an interlocking panel apparatus can be additionally installed.
The accepted deviation of the forming surface from the plane is 2 mm by 3 meters. The bearing capacity of the table is 1000 kg / m2. The surface of the table is made of 10 mm thick high-hardness steel; the surface can be up to 4 m wide, and up to 12 m lengthwise.
If necessary, the concrete equipment (tables) can be assembled into a line of the required length. The configuration of the tilting table can vary depending on the needs of the employer. A hydraulic unit, a trembler, telescopic cylinders, thermal rails, skitrings, safety chains, a control cabinet and an interlocking panel apparatus can be additionally installed.
Benefits
Easy demoulding
Tilting table allows to avoid tipping of the finished product.
Production space efficiency
Equipment can be allocated at small area.
Assembly line creation
It is possible to combine tables into assembly line of desired length.
Heating register
No need to move the table into the steam chamber.
Centralized control
Master control of vibration modes, hydraulics and steam curing using local control panel or remote control.
Design features
The limiting circuits
Preventing the overturning.
Hydraulic actuators
Raise and lower the table.
Sides
According to specification the tilting table can be equipped with:
- supporting sides height adjustable in the range from 100 to 400 mm;
- -hinged sideds locking with a tapered guide.
- moulding;
- product holding.
Moulding surface
Made of 10 mm steel (S355; 09G2C).
Magnetic sides
Exchangeable sides of 1000 to 6000 mm length with one or two magnetic surfaces allows simultaneously manufacturing of different length, width, and sickness products.
Control
The control panel (or control cabinet) allows to control not only vibration and hydraulics but also the steam curing mode.
If the heating medium is thermal oil with a range of temperatures from 140 to 190 degrees, concrete thermal curing process takes 12 hours. Product is heated from 20 to 80 degrees within 4 hours. Then this temperature maintained for another 4 hours, and yet another 4 hours the temperature is gradually decreased back to 20 degrees.
Steam curing parameters are not fixed. The temperature difference and time of heating can be adjusted according to production needs and concrete grade.
If the heating medium is thermal oil with a range of temperatures from 140 to 190 degrees, concrete thermal curing process takes 12 hours. Product is heated from 20 to 80 degrees within 4 hours. Then this temperature maintained for another 4 hours, and yet another 4 hours the temperature is gradually decreased back to 20 degrees.
Steam curing parameters are not fixed. The temperature difference and time of heating can be adjusted according to production needs and concrete grade.
Specification
Finished product lenght
12,5 m
Width
4,5 m
Holding side height
To 400 mm
Vibration
up to 200 Hz
Production lines
To 100 m
Number of the operating cycles
2 per 24 hours
Control
local and/or remote
Heat medium
thernal oil, water, steam
Cost of production and delivery
If you want to get information concerning the production cost of the moulds and its production time, please to contact our specialists by phone: +7 (81153) 6-10-05 or e-mail: info@m-konstruktor.ru.
Delivery is available throughout the territory of European Union and Eurasian Union countries and other countries. Shipment is available in different ways: by railroad, by heavy trucks, by sea.
Delivery is available throughout the territory of European Union and Eurasian Union countries and other countries. Shipment is available in different ways: by railroad, by heavy trucks, by sea.
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